Crossed Roller Bearing​

Crossed Roller Bearing – Precision Engineering for High-Performance Applications

Product Details

When your application demands exceptional precision and compact design, our Crossed Roller Bearing delivers the performance you need. This advanced bearing solution features a unique cross-arrangement of cylindrical rollers positioned at 90-degree angles to each other. This distinctive configuration allows the bearing to handle axial loads, radial loads, and tilting moments simultaneously through a single bearing position. By eliminating the need for multiple bearing arrangements, you gain space savings and simplified assembly. Our product conforms to ISO dimension series 18 per DIN 616 standards, ensuring global compatibility and reliable performance across demanding industrial applications.

The bearing structure consists of precision-ground outer rings, inner rings, cylindrical rolling elements, and engineered plastic spacers. The outer ring features a split design secured by three retaining rings, facilitating straightforward installation and maintenance. V-shaped raceways machined into both rings provide optimal contact angles for the crossed rollers, distributing loads evenly across the bearing's contact surfaces.

We manufacture these bearings using high-strength alloy steel (50Mn or 42CrMo) for the rings and premium GCr15 bearing steel for the rolling elements. This material combination ensures durability under high loads while maintaining dimensional stability across temperature variations. Oil-resistant nitrile rubber (NBR) seals protect internal components from contamination in harsh operating environments.

Our production range covers bore diameters from 50 mm to over 2000 mm, with cross-section heights spanning 20 mm to 100 mm. This extensive size range accommodates applications from compact robotic joints to large-scale industrial turntables.

Why Choose Us?

Over Three Decades of Bearing Expertise

Based in Luoyang—China's bearing fabricating center—our building group brings more than 20 a long time of specialized involvement in accuracy bearing innovation. We center solely on high-precision bearing arrangements, permitting us to refine our forms and provide reliable quality.

Advanced Fabricating Capabilities

Our office works CNC vertical machines, CNC extinguishing machines, CNC adapt shapers, machining centers, crushing hardware, and huge adapt hobbing machines. This hardware empowers us to keep up tight resiliences and create orientation assembly P0, P6, P5, and P4 accuracy grades.

Comprehensive Testing and Quality Control

Every bearing experiences thorough review utilizing facilitate measuring machines, vibration analyzers, and life testing Gear. We keep up full traceability from crude fabric choice through last gathering, guaranteeing each item meets indicated execution criteria.

Custom Building Support

Beyond standard items, we give specialized discussion, custom plan administrations, and personalized non-standard arrangements. Our engineers can work from your 3D drawings or perform ancient item mapping to make substitution orientation custom fitted to your correct requirements.

Global Reach with Nearby Support

We right now serve clients over more than 50 nations, counting the Joined together States, Germany, Joined together Kingdom, Italy, Australia, and all through the Center East. Our ISO9001 certification and RoHS compliance illustrate our commitment to globally recognized quality guidelines.

Technical Specifications

Features and Benefits

Space-Efficient Design

The crossed roller arrangement dispenses with the require for matched bearing courses of action. You can accomplish multi-directional stack bolster in a single compact unit, diminishing in general gathering weight and establishment space.

High Inflexibility and Running Accuracy

Cylindrical rollers give bigger contact ranges compared to ball orientation, coming about in prevalent solidness and negligible avoidance beneath stack. This inflexibility guarantees exact situating in applications requiring micron-level accuracy.

Multi-Directional Stack Handling

The X-arrangement of rollers empowers synchronous back of hub strengths from both bearings, spiral powers, and tilting minutes. This flexibility disentangles your bearing determination and decreases stock requirements.

Easy Establishment and Maintenance

The part external ring plan permits mounting without dismantling adjoining components. Holding rings secure the external ring segments whereas allowing clear substitution when upkeep is required.

Preload Choices for Zero Clearance

We offer heading with typical clearance, moo clearance, or preload arrangements. Preloaded orientation kill inside play, conveying greatest solidness for applications requesting zero backlash.

Applications

Industrial Robotics

Joint components, rotating tables, and arm congregations in collaborative robots and mechanical controllers advantage from the bearing's compact measure and exactness rotation.

Medical Imaging Equipment

CT scanners, MRI machines, and X-ray situating frameworks require smooth, vibration-free revolution. Our orientation work dependably in temperature-controlled clean room environments.

Machine Apparatus Spindles

Milling machines, machines, and pounding gear depend on inflexible bearing back to keep up cutting exactness and surface wrap up quality amid high-speed operations.

Aerospace and Defense

Antenna situating frameworks, flying machine landing adapt, and rocket direction instruments utilize these heading where weight lessening and unwavering quality are basic.

Semiconductor Manufacturing

Wafer handling robots and inspection platforms require contamination-free operation and repeatable positioning accuracy, both strengths of our Crossed Roller Bearing design.

Optical Instruments

Telescope mounts, camera gimbals, and accuracy estimation hardware use the bearing's smooth movement and negligible contact characteristics.

Testing & Certification

Our fabricating office keeps up ISO9001 certification with comprehensive quality administration frameworks. Each bearing experiences thorough testing utilizing arrange measuring machines and vibration examination gear. Items comply with worldwide benchmarks counting Clamor, ISO, and GB specifications.

Installation Guide

Preparation

Clean all mounting surfaces completely. Evacuate any burrs or flotsam and jetsam that may meddled with appropriate seating. Confirm that Shaft and lodging resiliences coordinate the bearing's indicated fits.

Handling

Wear clean gloves to anticipate defilement. Do not expel defensive bundling until quickly some time recently installation.

Mounting Procedure

1.Position the bearing carefully onto the shaft or into the lodging bore

2.Ensure the part external ring segments adjust legitimately with holding ring grooves

3.Install holding rings utilizing suitable circlip pincers, checking for total seating

4.Apply mounting jolts with uniform torque dissemination, taking after a cross-pattern sequence

5.Verify free revolution some time recently applying full working loads

Alignment

Check pivotal and outspread run out utilizing a dial pointer. Misalignment causes uneven stack dissemination and untimely wear.

Exhibition

We attend many famous international exhibitions such as Shanghai International Maritime Exhibition,Mining World Russia, bauma China, CTT Russia, etc

Partners

Your trust, we cherish in heart all times and will reciprocate that trust with unwavering quality.

Packaging & shipping

Your goods are unique, and their journey should be flawless. Therefore, we offer professional and customized packaging services. Our experienced team will evaluate your goods' characteristics, transportation route, and environmental requirements to recommend the most secure solution, such as: wooden crate packaging, sturdy frame packaging, or composite reinforced packaging (wooden crate + iron frame).

Maintenance and Care

Lubrication

Apply oil through assigned grease ports each 500-1000 working hours, depending on stack and speed conditions. Utilize lithium-based oil congruous with the working temperature range.

Periodic Inspection

Monitor for unusual commotion, vibration, or temperature increment amid operation. These side effects may show defilement, lacking oil, or wear.

Cleaning

If dismantling is required, clean all components with petroleum-based dissolvable. Dry totally some time recently applying new lubricant.

Storage

Store orientation in their unique bundling in a dry environment underneath 70% relative stickiness. Apply a lean coat of rust-preventive oil if long-term capacity is anticipated.

Customer Reviews

Reviews and testimonials available upon request based on specific application requirements and customer authorization.

FAQ

Q: What is the primary advantage of crossed roller plan over conventional ball bearings?

A: The round and hollow roller course of action gives altogether higher unbending nature and stack capacity in a more compact envelope. You get multi-directional stack back without requiring different bearings.

Q: Can these orientation handle stun loads?

A: Whereas outlined essentially for exactness applications with direct loads, our heading can endure restricted stun stacking. Counsel our designing group for particular application evaluation.

Q: What accuracy review ought to I indicate for mechanical applications?

A: Most automated joints perform well with P5 review. P4 review is suggested when your application requires situating exactness underneath 10 microns.

Q: Do you offer customized bore breadths exterior your standard range?

A: Yes. We give custom building administrations for non-standard measurements. Share your prerequisites, and our group will assess feasibility.

Q: How do I decide the fitting preload level?

A: Preload choice depends on your unbending nature necessities and working speed. Higher preload increments solidness but produces more contact. We can prescribe ideal settings based on your application parameters.

Q: What is commonplace lead time for standard products?

A: Standard sizes ordinarily transport inside 2-3 weeks. Custom arrangements require 4-6 weeks depending on complexity.

Contact Us

For technical specifications, custom Crossed Roller Bearing solutions, or order inquiries, reach our engineering team at mia@hgb-bearing.com . We're ready to support your project requirements.